THE IWC PERPETUAL
CALENDAR MECHANISM
by Walt Odets
(from TimeZone.com forum)
IWC
greatly surprised the watch-making world in
1985 with its introduction of the Da Vinci
(Ref. 3750) at that year's Basel Fair. Here
was an automatic chronograph perpetual
calendar at about half the price of its
nearest competitor. Additionally, it
displayed the century and year in numeric
display, and the calendar mechanism was of
an entirely new design that allowed all its
indications to be adjusted simply by
rotating the crown. This perpetual mechanism
was to become the most widely sold in
history. Shortly after the release of the
DaVinci, IWC was to produce a perpetual
without chronograph, the Ref. 3541 Portofino
Perpetual. This has, in turn, been followed
the the introduction of the JLC Odysseus
perpetual with the same calendar mechanism;
the IWC Novocento (Ref. 3546); the JLC
Master Perpetual (Ref. 140.240.802B); the
IWC split-second version of the DaVinci
(Ref. 3751); and, most recently, the IWC
hand-wound Portofino Perpetual (Ref. 2050),
with a movement thickness of 3.15mm, the
slimmest perpetual calendar every produced.
THE MOVEMENTS
The
versatility of the IWC perpetual mechanism
is attested to by the variety of base
movements it has been used with. The
movement used in the original DaVinci is
IWC's iteration of the 7750, IWC calibre
79061. In the Ref. 3541 Portofino, the
calendar mechanism is used on an ETA 2892 as
the IWC calibre 375-7. The early rectangular
Novocentos used the Piguet 953 as a base,
while the current Novocento uses the JLC
calibre 960. In the more recent Portofino
hand-wound, the calendar is attached to the
very thin JLC calibre 849 (itself only
1.85mm thick). In its two perpetuals, JLC
has used the calendar plate with the 889/1
and 889/2 automatic movements as the calibre
889/440 and 889/440/2
respectively.
THE CALENDAR PLATE
The
IWC calendar plate is not only an entirely
IWC-developed mechanism, it is unique in the
history of watchmaking. Unlike all other
perpetuals to date, the IWC calendar
mechanism is a truly integrated design. Most
perpetuals provide the four functions (date,
day of the week, month, and moonphase)
through essentially separate mechanisms,
each of which may be driven separately from
the base movement. As a result, resetting of
the watch requires either three or four
pushers ("correctors") to reset the calendar
if the watch has stopped. The IWC calendar
mechanism is attached to the underlying
movement at only one point. A "calendar
driving wheel" in the movement tilts the
date ring (yellow arrow, Figure 1A) of
the calendar
plate
by means of a lever and eccentric screw
(neither visible in the figures.) The pivot
point of the date ring in indicated by the
red arrow in Fig. 1A. As will shortly
be seen, this design allows the calendar
mechanism to be advanced (but not retarded)
by simply turning the crown, or, in the case
of the JLC watches, a single pusher. As
shown in Figure 1, the entire
calendar mechanism is sandwiched between an
upper and lower plate held by four screws.
The entire assembly is called a "calendar
block."
HOW IT WORKS
The calendar mechanism
is show in Figure 2 set to February
28, one year after leap year in the four
year cycle (this is considered the
"beginning" of the four year cycle). The
date ring (1) is moved from under the
lower plate and pivots at the point
indicated by the red arrow. The
magenta arrows indicate the space
allowed in the lower plate for the ring to
rotate. The date ring merely pivots several
degrees clockwise (down and right) on its
pivot each midnight and then
counterclockwise (up and left) back to rest
position. This pivoting action causes the
date click (1B) to advance the 31 tooth
date wheel (2) by one day every
midnight.
On
the dial, the the date is indicated by a
hand attached to the orange pivot of
the date wheel (2).
The program drive
wheel (4A) (and the program wheel (4)
attached to it) make one counter-clockwise
revolution every four years. They are driven
by a single large tooth (Figure 3, purple
arrow) on the clockwise-rotating date
wheel (2), which catches a tooth on the
program drive wheel at midnight on
the 28th of each month. The date ring (1)
has a tip at it furthest end (1A)
that rests on the edge of the program
wheel (4). It can be seen resting in the
deep notch for February 28 on a non leap
year. It is the "information" derived from
how far the tip (1A) must rise out of
the notch that determines extra advances at
the end of short months. The further the tip
must rise, the more extra advances are made.
Extra advances range from none (31 day
months) to three (non-leap year Februaries).
This operation is accomplished by the
following means.
As
the program disk (4) rotates, the tip
rises, forcing the date ring (1) to
rotate further clockwise that it normally
would. With reference to Figure 2,
this rotation causes the additional click
(1C) to further advance the date
wheel (2) via the snail wheel (2B)
attached to the top of the date wheel.
The
details of the program wheel (4) are
shown in Figure 3. The purple
arrow identifies the single large tooth
on the date wheel that drives the
program drive wheel. The three green
arrows on the program wheel itself
indicate the slots for 28-day (non-leap
year) Februarys. The red arrow
indicates the slot for February of leap
year. The orange arrow indicates the surface
against which the tip (blue arrow) of
the date ring (1) slides. The
magenta arrow points to the pivot for
the date ring (1). As the tip of the
date ring rises out of a notch, it can be
imagined that a deeper slot forces the date
ring to rotate further than it normally
would. A shallower notch causes less
rotation. Thus leap year, which has a 29-day
February has a shallower notch than other
Februarys and provides only two extra days
of advance at the end of the month instead
of the 3 days required on non-leap years.
The same principle applies to 30 day months
(the shortest slots) and 31 day months (the
tip of the date ring is resting on the top
of a "turret" between two notches and
provides no extra advance). Note that
December and January both have 31 days and
are represented by the turret indicated by
the light blue arrow. July and
August, also with 31 days each are at the
white arrow. The tip of the date ring
remains on top of each of these two turrets
for two consecutive months.
THE YEAR INDICATION
As
the program disk wheel (4A, Figure 3)
rotates, it rotates the 12 tooth month
wheel (8, Figure 3 and Figure 5) one
tooth per month. The pivot (green arrow)
of the month wheel (8) carries the
hand indicating the month on the dial of the
watch at the six o'clock position.
Each time the month wheel makes a full
revolution, the year display is advanced by
one year. The month wheel has a pin (red
arrow, Figure 5) which moves
intermediate wheel (8D) by one tooth
each year. The power flow from 8D to
the year display itself is shown by the
blue arrows in the diagram.
DAY OF THE WEEK AND
MOONPHASE
While
the date ring is rotating the date
wheel, it is simultaneously performing other
functions. An oblong hole in the left
extension of the date ring (blue arrow,
Figure 6) operates the week-day
switch lever (5) which
rotates
the seven-point week day star wheel (6).
This action occurs each midnight with the
rotation of the date ring. The week-day hand
on the dial is, of course, attached to the
pivot of this wheel. The week-day star wheel
(like the date wheel and program wheel) is
stabilized by a beautiful ruby tipped spring
(6A and illustration right) which
also prevents the wheel from falling between
days.
The toothed wheel at
the base of the week day star wheel
drives the intermediate moon gear (7B)
and the attached second intermediate gear
(7A). The latter, in turn, drives the
moon display disc itself (7). The
moon position is displayed through an
aperture in the dial at 12 o'clock.
CONCLUSIONS
The
relative simplicity and reliability of this
calendar plate, as well as the convenience
of being able to operate it solely by
rotation of the crown (or single pusher)
have made it a very popular mechanism. As
the description of the operation should make
clear, simply rocking the date ring back and
forth (with crown or pusher) will advance
the entire calendar in synchronization.
Should the watch stop, advancing the date
(and corresponding month) to the current
date will automatically correct the week day
and moon phase.
This
simplicity of operation, however, places a
special responsibility on the watchmaker
servicing the calendar block. After
cleaning, all the elements of the calendar
are laid in the bottom plate. The watchmaker
must assure that every tooth is properly
aligned, for once the top plate is screwed
on, the entire gear train will be locked in
that position. Any error of assembly will
reduce the accuracy built into the movement,
including that of the moonphase which,
properly assembled, shows an error of only
one day (behind) every 122 years. (The IWC's
moon cycle is geared to 29.53125 days
compared to the absolutely correct 29.53059
days. More accuracy would have required
excessively fine gearing on the moonphase
gear train).
There
are a few other interesting observations
about the IWC calendar mechanism and its use
in various watches. In IWC's Novocento, the
calendar block is rotated 90 degrees
clockwise from its original position in the
DaVinci. Dial displays are correspondingly
rotated. In both of JLC perpetuals the
calendar block is rotated 180 degrees, also
rearranging the Da Vinci's original dial
displays. Only in the very recent Ref. 2050
hand-wound has IWC returned to the original
orientation of the DaVinci. The Novocento,
as well as both of JLC's perpetual also omit
the century indication. These variations
have, in all likelihood, been done simply to
vary the appearance of the watches. The
JLC's uniquely include a useful 24 hour
indicator around the central hands,
indicating in red the time during which the
calendar should not be manually adjusted.
For approximately 1 hour either side of
midnight the advancing pawls are engaged
with the calendar wheel.
The
calendar will function properly until the
year 2499, though it will require an
internal adjustment on March 1, 2100 (in
which year the normally expected leap year
will be skipped). Those watches with century
display will also require a special service
on January 1, 2200 to replace the century
slide with one numbered 22, 23, and 24.
Interestingly, those watches with the
century display create one of the most
extreme ratios in the history of watchmaking:
for each movement of the century slide, the
escape wheel has completed about 6.3 billion
rotations and the balance has completed
approximately 94.5 billion half-swings.
I
offer my appreciation to Jack Freedman
(whose company, Superior Watch Service, Inc.
of New York is an IWC factory-authorized
service center) for his help in clarifying
some of the technical details of the
calendar block. Jack is among the few
DaVinci calendar experts in the U.S.
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